Understanding Magneto Electrical Systems and Their Applications

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Posted Nov 8, 2024

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Magneto electrical systems have been around for over a century, with the first magneto invented by Hungarian engineer Ottó Bláthy in 1870. They're still widely used today in various applications.

These systems generate electricity through the principle of electromagnetic induction, where a magnetic field induces an electric current. This process is essential for powering many devices.

One of the key advantages of magneto electrical systems is their reliability in harsh environments, such as in vehicles where they can provide a backup power source.

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How It Works

A magneto is a self-contained generator of high voltage that provides ignition to an engine through spark plugs. The moment the contact points open, a rapid magnetic flow generates a high voltage in the secondary coil, which ignites the spark plug, thus firing the engine.

Most small lawn mowers, chain saws, and trimmers use magnetos because they are extremely reliable and don't need a battery. The magneto is basically an electrical generator that creates a periodic high-voltage pulse rather than continuous current.

Credit: youtube.com, How Magneto Works | Simply explained for student pilots.

The magneto consists of an armature, a primary coil, a secondary coil, an electronic control unit, and a pair of strong permanent magnets embedded in the engine's flywheel. The armature is shaped like a capital "U" and has two ends that point toward the flywheel.

As the magnets fly past the U-shaped armature, they induce a magnetic field in the armature. This field induces some small amount of current in the primary and secondary coil. The secondary coil amplifies the voltage to approximately 20,000 volts, which feeds to the spark plug.

Here are some key components of a magneto ignition system:

  • Armature (U-shaped)
  • Primary coil (200 turns of thick wire)
  • Secondary coil (20,000 turns of very thin wire)
  • Electronic control unit (breaker points and capacitor)
  • Pair of strong permanent magnets (embedded in the flywheel)

What Is the Voltage of?

The voltage of a magneto is quite impressive, reaching levels of up to 20,000 volts. This high voltage is what allows the spark plug to ignite the gasoline in small engines like those found in lawn mowers and chain saws.

A magneto generates this high voltage by creating a periodic high-voltage pulse, rather than continuous current. This pulse is what allows the spark plug to get the spark it needs to ignite the fuel.

Credit: youtube.com, Voltage Explained - What is Voltage? Basic electricity potential difference

The voltage of a magneto is designed to be extremely high, on the order of 20,000 volts. This is what allows it to create a spark that can ignite the gasoline in the engine.

Here's a comparison of the voltage levels you can expect from a magneto:

  • 10,000 to 20,000 volts: the range of voltage produced by a magneto
  • 20,000 turns: the number of turns of very thin wire in the secondary coil
  • 200 volts: the voltage spike produced by the primary coil

The high voltage of a magneto is what makes it so reliable and efficient, especially in small engines where space and weight are a concern.

How Magnito Works

A magneto is a self-contained generator of high voltage that provides ignition to an engine through spark plugs. It's a reliable and simple system used in small engines like lawn mowers and small airplanes.

The magneto works by generating a periodic high-voltage pulse, rather than continuous current. This is achieved by moving a magnet past the armature to create electric current in the coil.

The magneto consists of an armature, primary coil, secondary coil, electronic control unit, and a pair of strong permanent magnets embedded in the engine's flywheel. These components work together to create the high voltage needed for ignition.

Credit: youtube.com, Magneto Tutorial | Magneto Part 1

As the magnets fly past the U-shaped armature, they induce a magnetic field in the armature. This field induces some small amount of current in the primary and secondary coil. The secondary coil, having 100 times more turns than the primary coil, amplifies this voltage to approximately 20,000 volts.

Here's a breakdown of the key components involved in a magneto ignition system:

  • Armature: Shaped like a capital "U" and points toward the flywheel
  • Primary coil: 200 turns of thick wire wrapped around one leg of the U
  • Secondary coil: 20,000 turns of very thin wire wrapped around the primary coil
  • Electronic control unit: A simple electronic control unit that commonly goes by the name "electronic ignition"
  • Permanent magnets: Embedded in the engine's flywheel and help generate the high voltage needed for ignition

As the engine starts, the magneto generates energy in the form of high voltage. The contact breaker is controlled by the cam and helps regulate the current flow through the capacitor. The capacitor acts as a charger, reducing the primary current flow and increasing the voltage in the capacitor, which acts as an EMF and creates the spark.

Design and Construction

A magneto electrical system requires an electrical transformer to convert electricity to a higher voltage, which is necessary for most modern engines. This transformer is a crucial component in the design and construction of a magneto electrical system.

The transformer increases the voltage at the expense of a proportional decrease in output current, making it essential for the system to work efficiently.

A simple magneto, or permanent magnet electrical generator, can only generate relatively low-voltage electricity, which is not sufficient for most modern engines.

Design and Construction

A Tesla Coil Plasma Glass in Close-up Shot
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Magneto ignitions rely on simple magnetos to generate low-voltage electricity, but they can't produce the high voltages needed by most spark plugs.

An electrical transformer is a crucial component of an ignition magneto, which converts electricity to a higher voltage at the expense of a proportional decrease in output current.

The points in an ignition system initially cause the voltage across the primary coil to arc across them when they start to open.

A capacitor located across the points absorbs the energy that the primary coil's leakage inductance stores, also reducing the primary winding voltage's rising time to allow the points to fully open.

A proportionate voltage is induced across the secondary winding of the coil as a result of the voltage across the primary coil.

Transformer Core

The transformer core is the main part of the magneto-ignition system. It consists of two types of windings: the primary winding and the secondary winding.

The primary winding is also known as the low-voltage winding. The secondary winding, on the other hand, is referred to as the high-voltage winding.

One end of the primary winding is grounded, while the other end is connected to the connection, contact breaker, and capacitor.

Components and Parts

Credit: youtube.com, ASP - Magneto Ignition Systems

The magneto electrical system relies on several key components to function properly.

The distributor components used in the magneto ignition system can also be found in the multi-cylinder engine.

The cam is attached to the north and south magnets.

What Is a System?

A magneto system is a type of ignition system that uses a magneto to create high voltage for the generation of electricity.

It's a combination of a distributor and generator built as one unit, making it different from a conventional distributor that creates spark energy without external voltage.

Light engines, including those used in motorcycles, automobiles, and light airplanes, frequently use this ignition method.

A magneto system can produce a voltage as high as 20,000, resulting in a very hot spark.

The magneto system uses a series of rotating magnets to break an electrical field, causing an electrical current in the coil's primary winding.

This current charge then multiplies when it transfers to the coil's secondary winding, which has many more turns than the primary circuit.

The magneto system serves another purpose by allowing heat to dissipate through the system and measuring ionization in the cylinders.

Components of the

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The magneto ignition system relies on several key components to function properly. One of the most crucial components is the distributor, which is used in multi-cylinder engines to regulate the spark in the right sequence among the spark plugs.

The distributor works in conjunction with the magneto to ensure a uniform surge of ignition among the spark plugs. A cam is attached to the north and south magnets, playing a vital role in the functioning of the magneto ignition system.

The contact breaker is another essential component, regulated by the cam and used for making and breaking the primary circuit. It allows current to flow through the capacitor and charges it when the breaker is open.

The magneto itself is a combination of a distributor and generator built as one unit, making it different from the conventional distributor. It uses a series of rotating magnets to break an electrical field, causing an electrical current in the coil's primary winding.

Credit: youtube.com, A simple guide to electronic components.

A distributor is provided for distributing the ignition surges to individual spark plugs in the correct sequence with respect to the firing order. It consists of the rotor in the middle and the metallic electrode on the periphery.

These metallic electrodes are directly connected to the spark plugs and are also known as the Ignition harness. As the rotor rotates, it passes the high-tension current to the ignition harness which then carried these high-tension currents to the spark plugs.

A magneto system can produce a voltage as high as 20,000, resulting in a very hot spark that a conventional distributor can produce.

Bendix Single

The Bendix Single Mag is a reliable magneto option that's been around since 1947. It's been a trusted choice for many aircraft applications.

This magneto has a compact and lightweight design, making it easy to integrate into various aircraft systems. Its high output capabilities make it a great choice for demanding applications.

One of the best things about the Bendix Mag is its long history of production, which speaks to its reliability and durability. It's been a workhorse in many aircraft for decades.

Intriguing read: Aircraft Magnetos

Slick

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Slick magnetos are a popular choice for their compact design, weighing less than other options. They're easy to install, making them a great option for DIY enthusiasts.

Champion Aerospace has been manufacturing Slick Magnetos since the 1990s. Their design allows for the removal of magneto filters due to a built-in noise suppression feature.

One of the benefits of using Slick Magnetos is their predictable service schedule. The balanced wear and tear on their parts make maintenance planning a breeze.

Maintenance on Slick Magnetos is relatively easy thanks to the new parts used for servicing. This means less time spent on repairs and more time flying or tinkering.

Frequently Asked Questions

What is an electric magneto?

An electric magneto is a self-contained device that generates high voltage to create sparks in an engine's spark plugs. It uses a spinning magnet to produce a strong magnetic force that's harnessed to create the ignition spark.

What happens when a magneto goes bad?

A faulty magneto can cause irregular engine operation, backfiring, and reduced power output, as well as unusual noises or vibrations. If you're experiencing these symptoms, investigate magneto malfunctions to prevent further damage

Sources

  1. Magneto-Electric Machine (woodlibrarymuseum.org)
  2. Ignitions (directparts.com)
  3. Old engine magnetos and ignition systems (old-engine.com)
  4. Magnetos (avweb.com)
  5. What is Magneto Ignition System? Its Diagram & How it Works (mechlesson.com)
  6. Champion Aerospace (championaerospace.com)
  7. What is Magneto Ignition System?- Parts & Working (theengineeringchoice.com)

Jack Rivière

Lead Writer

Jack Rivière is a successful author and entrepreneur who has been sharing his knowledge and expertise with others for over a decade. With a passion for teaching, he has written several books on business and personal development that have helped countless individuals achieve their goals. In addition to his writing, Jack is also an accomplished public speaker, having delivered keynote addresses at conferences all around the world.

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